在食品行業,定制合適的包裝袋至關重要,它不僅關乎產品的防護與保鮮,還影響品牌形象的展現。了解食品包裝袋定做廠家的操作流程,有助于客戶更好地參與定制過程,確保獲得滿意的產品。
In the food industry, customizing suitable packaging bags is crucial. It not only concerns the protection and preservation of products, but also affects the display of brand image. Understanding the operating procedures of food packaging bag customization manufacturers can help customers better participate in the customization process and ensure satisfactory products.
需求溝通與方案確定是流程的起點。客戶需向廠家明確包裝袋的用途,是用于干燥食品、液體飲品,還是生鮮冷藏等,不同食品對包裝材質的阻隔性、柔韌性、衛生標準要求各異。同時,要確定袋型,如三邊封袋、自立袋、八邊封袋等,以及尺寸大小,這需綜合考慮產品容量與陳列展示需求。客戶還應提供品牌標識、產品說明、營養成分表等必要信息,廠家據此給出初步設計方案與材質建議,如針對高油脂食品,推薦阻隔性強的鍍鋁復合膜材質,保障包裝性能。
Requirement communication and solution determination are the starting points of the process. Customers need to clarify with the manufacturer the purpose of the packaging bag, whether it is used for drying food, liquid beverages, or fresh refrigeration. Different foods have different requirements for the barrier properties, flexibility, and hygiene standards of packaging materials. At the same time, it is necessary to determine the bag type, such as three sided sealed bags, self-supporting bags, eight sided sealed bags, etc., as well as the size, which requires comprehensive consideration of product capacity and display requirements. Customers should also provide necessary information such as brand logo, product description, and nutritional content table. Based on this, manufacturers can provide preliminary design plans and material recommendations. For example, for high-fat foods, they recommend aluminum plated composite film materials with strong barrier properties to ensure packaging performance.
設計打樣環節緊隨其后。廠家的設計團隊依據商定內容進行創意設計,運用專業軟件將品牌元素、圖案色彩、文字排版巧妙融合,呈現出美觀且符合食品特性的視覺效果。完成設計初稿后,經客戶審核修改,達成共識后制作樣品。打樣過程能讓客戶直觀感受包裝袋的實際效果,包括材質觸感、印刷清晰度、袋型結構等,以便及時調整,確保最終產品符合預期。
The design and sampling process follows closely behind. The design team of the manufacturer carries out creative design based on the agreed content, using professional software to cleverly integrate brand elements, pattern colors, and text layout, presenting a visual effect that is beautiful and in line with the characteristics of the food. After completing the initial design draft, it will be reviewed and modified by the client, and a sample will be produced after reaching a consensus. The sampling process allows customers to visually experience the actual effect of the packaging bag, including material texture, printing clarity, bag structure, etc., in order to adjust it in a timely manner and ensure that the final product meets expectations.
制版工序在設計確定后展開。這是將設計圖案轉化為印刷模板的關鍵步驟,技術人員運用分色技術,把彩色圖案分解為青、品紅、黃、黑等基礎色版,再通過高精度雕刻設備,將圖案細節精準雕刻到印版滾筒上,用于后續印刷。制版質量直接影響印刷清晰度與色彩還原度,精細復雜的圖案對制版精度要求更高。
The plate making process is carried out after the design is determined. This is a key step in converting design patterns into printing templates. Technicians use color separation technology to decompose colored patterns into basic color plates such as cyan, magenta, yellow, and black. Then, through high-precision carving equipment, the pattern details are accurately carved onto the printing plate cylinder for subsequent printing. The quality of plate making directly affects printing clarity and color reproduction, and fine and complex patterns require higher plate making accuracy.
印刷操作需嚴格把控。廠家選用符合食品包裝安全標準的油墨,根據設計要求,在專用印刷設備上進行多色套印。常見印刷方式有凹版印刷、柔版印刷等,凹版印刷色彩飽和度高、圖案細膩,適用于高品質、大批量訂單;柔版印刷環保性好、成本較低,在中小批量訂單中應用廣泛。印刷過程中,操作人員實時監測油墨濃度、印刷壓力、套印精度等參數,保障印刷質量穩定。
Printing operations need to be strictly controlled. The manufacturer selects ink that meets food packaging safety standards and performs multi-color overprinting on specialized printing equipment according to design requirements. Common printing methods include gravure printing, flexographic printing, etc. gravure printing has high color saturation and delicate patterns, making it suitable for high-quality, large-scale orders; Flexographic printing has good environmental friendliness and low cost, and is widely used in small and medium-sized batch orders. During the printing process, operators monitor parameters such as ink concentration, printing pressure, and overlay accuracy in real-time to ensure stable printing quality.
復合與熟化針對多層結構包裝袋。印刷后的表層膜與具備熱封性能的內膜,在復合設備上通過專用膠水貼合,形成多層復合結構,提升包裝的綜合性能,如阻隔性、柔韌性等。復合完成的半成品需置于特定溫度(一般 45℃以上)的熟化室內,靜置一定時間,促使膠水充分固化,增強各層間黏合強度,防止分層現象。
Composite and curing are designed for multi-layer structured packaging bags. The printed surface film and the inner film with heat sealing properties are bonded together on a composite device using specialized adhesive to form a multi-layer composite structure, enhancing the overall performance of the packaging, such as barrier properties and flexibility. The semi-finished product completed by composite should be placed in a curing chamber at a specific temperature (usually above 45 ℃) and allowed to stand for a certain period of time to promote the full curing of the adhesive, enhance the bonding strength between layers, and prevent delamination.
制袋階段將復合熟化后的卷膜加工成成品包裝袋。操作人員根據袋型要求,在制袋設備上設定好封邊寬度、打孔位置、切斷長度等參數,設備自動完成熱封、切袋、沖口等工序。對于有特殊功能的袋子,如帶拉鏈、吸嘴的包裝袋,還需進行相應部件的安裝,且每個環節都需嚴格控制尺寸精度與密封質量,確保袋子規格統一、密封性良好。
During the bag making stage, the composite matured roll film is processed into finished packaging bags. The operator sets parameters such as edge width, punching position, and cutting length on the bag making equipment according to the requirements of the bag type. The equipment automatically completes processes such as heat sealing, bag cutting, and punching. For bags with special functions, such as packaging bags with zippers and suction nozzles, corresponding components need to be installed, and each step must strictly control the dimensional accuracy and sealing quality to ensure uniform bag specifications and good sealing.
質量檢測是保障產品品質的關鍵。檢測項目涵蓋外觀、尺寸、物理性能等多方面。外觀檢查包括印刷圖案清晰度、色彩一致性、有無污漬破損等;尺寸測量確保長、寬、厚度符合標準;物理性能檢測如熱封強度測試,模擬實際使用中封口承受拉力情況,剝離強度檢測各復合層間結合牢固程度,只有各項指標合格的產品才能進入下一環節。
Quality inspection is the key to ensuring product quality. The testing items cover various aspects such as appearance, size, physical properties, etc. Visual inspection includes clarity of printed patterns, color consistency, and the presence of stains and damage; Measure the dimensions to ensure that the length, width, and thickness meet the standards; Physical performance testing, such as heat sealing strength testing, simulates the tensile strength of the seal in actual use, and peel strength testing the degree of bonding between each composite layer. Only products that meet various indicators can enter the next stage.
包裝入庫與發貨為流程終點。經檢驗合格的食品包裝袋,按客戶訂單數量進行整齊包裝,防止運輸過程中刮擦損壞。隨后分類存放于倉庫,等待發貨。廠家根據客戶要求,選擇合適物流方式配送,及時跟蹤運輸狀態,確保包裝袋安全、準時送達客戶手中。
Packaging, warehousing, and shipping are the end points of the process. Qualified food packaging bags are neatly packaged according to the customer's order quantity to prevent scratching and damage during transportation. Then classify and store in the warehouse, waiting for shipment. The manufacturer selects suitable logistics methods for delivery according to customer requirements, tracks transportation status in a timely manner, and ensures the safety and timely delivery of packaging bags to customers.
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